templine heated hoses from Masterflex AG – Flexible hoses with system
templine heated hoses from Masterflex AG – Flexible hoses with system
(industrietreff) - If a medium-carrying link must be movable and easy to extend or replace, hoses and not rigid pipes are the practical choice for that link. If heat losses in the carried medium must be prevented, a combination of hose and electric heating is the ideal solution.
This combination is offered by the novel templine heated-hose system from Masterflex AG. The electric heating’s novel design yields significant savings in energy consumption.
For in contrast to conventional and currently marketed heated hoses, which use standardised heating tapes and heating cables derived from industrial “trace heating“, the “templine“ product line denotes an innovative heating arrangement for frost protection, temperature maintenance and increase.
The critical difference:
In conventional designs contact between the surface of the heating tape and medium-carrying hose is reduced to a small part of the available total. Most of the heat reaches the medium indirectly by reflection through the thermal insulation. The situation in the case of plastic heating cables is similar. The cable’s circular periphery has contact only in places.
The templine heated-hose system is notable for having several heat conductors, arranged in a spiral round the medium-carrying hose and secured in stable textile braiding. Consequently, a uniform “heat envelope” is formed all round the medium-carrying hose during use.
The temperature differences over the whole length of the hose are extremely slight. With templine heated-hose systems, “hot spots”, i.e. temperature peaks due to uneven heat distribution constituting a hazard particularly in areas where there is a risk of explosion, are ruled out by the system.
Furthermore, all-over coverage of the medium-carrying hose with heating conductors leads demonstrably to an energy saving of up to 30% over conventional heated-hose designs.
The temperature-resistant fabric on the medium-carrying hose, in which the heating cables are incorporated rather like coil springs, makes templine heated hoses exceptionally flexible. Their concentric construction permits more than 1 million bends in all directions in hoses with a nominal diameter of 4 mm to 25 mm. This is attested by long-term studies by independent institutes. Moreover, the materials used have high flexibility and long-term durability.
Templine eated hoses can be combined directly with a thermoregulator (templine-R) or a thermoregulator with an additional safety temperature limiter (templine-B).
Individually and in combination, these instruments are accommodated in the connection housing of the templine heated-hose system. In this proprietary development, Masterflex AG has optimised the instruments’ functioning to the characteristics of the electric heating system. The templine-B system additionally enables temperature-sensitive media to be protected against overheating.
The hose terminal connections and connection housings are splashproof and dustproof (IP65).
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Unternehmensinformation / Kurzprofil:
The Gelsenkirchen-based Masterflex AG is the expert in developing and manufacturing upmarket hose and connecting systems from innovative high-tech plastics, fabrics, and foils. One of the company’s main goals is to identify potential applications for high-tech materials and use this knowledge to create new products tailored to their customers’ needs.
Since its foundation in 1987, the Masterflex AG has gained extensive knowledge in the field of manufacturing and processing. Masterflex covers the entire process chain from basic research and material selection over developing own manufacturing methods to production and distribution of hoses and connecting systems. This competence makes Masterflex a technology leader in various fields. The company’s numerous innovations set new standards worldwide.
Masterflex AG
Willy-Brandt-Allee 300
D-45891 Gelsenkirchen
Phone +49 209 97077-0
E-mail: info(at)masterflex.de
Masterflex AG
Jutta Born
Willy-Brandt-Allee 300
D-45891 Gelsenkirchen
Phone +49 209 97077-17
redaktion(at)masterflex.de
Datum: 05.01.2011 - 13:20 Uhr
Sprache: Deutsch
News-ID 323779
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